It's very easy for manufacturers to wholesale produce a bunch of the same things, but it's very difficult to process and manufacture a product out of nothing. Mold is called "the mother of industry". The production and manufacturing of mold is very difficult. Before mold processing, we need to have a correct idea first, then we can process the ideal product. What is the correct thinking of mold processing?
1、 The core of mold manufacturing is mold programming
It determines the on-site processing method and precision of the mold, just as the mold cost is designed by the mold. A good programmer is also a good craftsman. Today's mold manufacturing has been basically far away from the traditional processing, advanced CNC equipment has replaced the manual. How to do programming well should be improved from the following aspects:
1. NC program standardization, software and processing strategy.
2. Establish a unified benchmark suitable for machining automation.
3. Cam design standards and processing standardization parameters.
4. Adapt to their own library concept and virtual library.
5. Establish simulation.
6. Establish secondary development, intelligent programming, fine manufacturing.
2、 Tooling system for mould manufacturing
This is the framework of mold manufacturing and the carrier of all parts processing. The stability and precision of the system determine the quality and efficiency of manufacturing. At present, EROWA and 3R systems are widely used. But many fixtures need to be redeveloped on this basis to use their own products. Take EROWA system as an example.
1. To use it, we need to understand its design principle.
2. Special personnel shall be set up to arrange maintenance and spot inspection during use.
3. Whether the system error can be corrected in time through the change of part processing data.
4. The chip or bar code dynamic management of system tools is realized.
Silicone PVC mold processing and manufacturing
3、 Mold automation
Today, a lot of people are talking about industry 4.0. But the progress of intelligent manufacturing upgrade for mold is slow. The reason is not to be sued here. How to achieve die automation.
1. Develop or introduce the mold manufacturing management system, which is often called MES. But it's not a logistics system. Hope to be able to achieve interoperability with processing equipment. Control and manage equipment.
2. It is necessary to establish standardization in many aspects in the early stage, such as the standardization of design parts, cam parameters, electrode standardization, etc., including the standardization of part names. This is the basic condition.
3. Integration of equipment data and CAM data. Part of the third degree and correction data processing.
4. Select your tooling system and data management carrier.
5. Build a compound automation -- pipelining + unit.
The above is the Shandong mold to share with you a correct mold processing ideas, no matter what kind of mold processing development model, standardization, automation, information are the foundation, is the thing must be done. Only by doing a good foundation step by step can we develop. Hope the above introduction can help you!